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The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial comminution plants designing. Determining the Bond work index value is quite complicated, timeconsuming and requires trained operating personnel and therefore is …

(1) where W m is the specific grinding energy ofmedium ore and DJ and d are the feed and product sizes in mm corresponding to 80% cumulative passing, …

Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350 microns).

rod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4 oversize factor calculation is not suf cient to compensate fi

index in a ball mill (B BWI), which is based on a first order k inetics present in the Bond ball mill for grinding mineral raw materials (Austin et al., 1981; Ahmadi and Shahsavari, 2009).

Ball Mill Batch Process The mill dimensions, (D × L), are 0.204 × 0.158 m and it is loaded with 6.5 kg steel balls between 25 and 32 mm in diameter. The mill rotates on rolls and its frequency is ... A New Approach to the Calculation of Work Index and the …

The ball mill oversize feed factor (EF 4 BM) is always calculated with the rod mill work index for the optimum feed size and the ball mill work index for EF 4 BM. The model assumes that the calculated value of E ssbm + the specified contingency is greater than the sum of E sag + E peb ; otherwise E bm will be negative.

This video was put together by Joshua Wright and Aldo Vasquerizo as a supplemental lecture for University of Nevada Reno.If you have any questions, need advi...

Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on profitability. Mill operators have long used operating ...

Place Material Charge and Ball Charge in Mill Run x revolutions x = number Of revolutions based On estimate Of work index; usually 50, 100, 150 or 200 revolutions Mill, separate balls and Material Charge. Screen all the material at Mesh Of Grind - Weigh Product. Product = weight of Material Charge - weight of Screen Oversize.

Ball Mill Operatng Work Index Calculation. Ball mills are used primary for single stage fine grinding, regrinding, and as the second stage in two stage grinding circuits.… Ball Mill According to customers' requirements, GM success in absorbing foreign experience and world-advanced technology, and in… get price

The Bond work index is a parameter which represents a measure of an ore resistance to grinding. Numerically, the work index represents the energy ( kWh/sht) required to reduce the material of one...

The work performed included analysis of operating performance data from 49 mills and included extensive determinations of the Bond Abrasion Index for different ore types. For an improved understanding, the wear rate constant is directly related to the grinding media consumption rate expressed in grams of steel per kWh drawn by the mill, using ...

ball mill specific energy calculate – Gold Ore Crusher. Calculation of the power draw of dry multi-compartment ball mills 229 In order to design a ball mill and to calculate the … Bond ball mill work index … »More detailed

Ball mill work index adjustment. The Bond ball mill work index test requires the operator to select an appropriate screen size to "close" the test. The procedure states that the closing screen size should be such that the product size of the test is the same as the expected product size of the operating plant.

torque mill test is the mill energy input divided by the solids load. The energy specific cumulative grinding rate at each screen size is calculated from a torque-mill test as in the example that follows. Torque mill solids load during test: 11.25 kg (24.8 lb) of ball mill feed sample from plant survey. Sample is reconstituted with water to be

WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) WioACT Actual Operating Bond Work Index determined from measurements on the circuit (kWh/t) ... Calculate the Actual Operating Bond Work Index of the grinding circuit. • Estimate the F80 and P80.

Qm 3 Measuring Grinding Work Index Lab Ball Mill For . Such as cement, which is widely used in the manufacture industries, fertilizer, nonferrous metal and glass ceramics and can be used for the dry and wet grinding for all kinds of ores and other grind, refractory material, silicate, new building material,Sawmill equipment supplies amp services ball mill ball mill is the key …

two. Results of Bond ball mill tests conducted with closing screens of 75 µm or finer are to be treated with caution. The Bond Work Index relationship has been noted to apply down to approximately 70 m, and perhaps no finerµ, without making qualifications. Calculations: First, calculate the actual Operating Work Index, WloACT-, of the

An global operational work index, Wiog, is defined for a conventional grinding plant consisting of a rod mill followed by three inverse hydrocyclone-ball mill grinding circuits and its value is ...

The laboratory procedure for running a Bond ball mill work index test requires that the operator choose a closing screen sieve size. The instruction is to choose a …

Figure 5-16 Ball Mill Operating Work Index Frequency ..... 70 Figure 6-1 Power Calculation Comparison..... 72 Figure 6-2 Cash Flow Vs. Relining Time ..... 78 . 1 Chapter 1: Introduction Mill power draw analysis is a key parameter when comparing the different effects that liner types ...

The Work Index (BWi) is calculated according to Fred Bond's Equation. Bond Work Index for Testing Procedure Cleaning and Storing of Ball Mill Charge after the Bond Work Index Procedure is done: Add about 500 g of silica sand into the mill containing the ball charge. Seal the mill. Rotate for 20 revolutions to clean.

Download scientific diagram | Kinetic grinding approach procedure for BBWI calculation from publication: Kinetic grinding test approach to estimate the ball mill work index | …

In the prerequisite module entitled "Work Index Efficiency", you have learned about work index analysis* to define overall grinding circuit efficiency. In rod milling, you can use work index analysis to relate design and operating variables to overall circuit efficiency. However, you cannot use work index analysis for the same purpose on ball mill

This method is mainly used for grinding in a ball mill. Magdalinovic et al. (2012) determined the BWI on samples of non-standard size. Based on the obtained results, which are shown in Table 1, they gave the procedure for the calculation of the Wi sample of non-standard size.

zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm), the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h), zthe ball-mill dimensions (D and L), when not only D f, d, w i and T, but also the mill operating conditions (ρ, f L, and f c) are known and assuming the value of the (L/D ...

What exactly is 'Work Index' and how can I make use of it - Metcom, 'Work Index' is to measuring energy in size reduction what the 'meter' is to, For example, a grinding circuit is processing 450 t/h (of dry feed) with a mill drawing, Then WIo, the "Operating Work Index" of this circuit, is calculated as follows:, ball mill circuit, the ...

A SAG mill operates with a 10000 hp motor. Typical power draw is 80% of maximum. The 80% passing feed size to the mill is 5 inches and the mill discharge has an 80% passing size of 2.1mm. How do i calculate the Operating Work Index for …

can be determined using the data generated by a conventional Bond ball mill work index test (M. ib. is NOT the Bond ball work index). M. ic. and M. ih. values are also provided as a standard output from a SMC Test ® (Morrell, 2009). The general size reduction equation is as follows (Morrell, 2004. b): f x f x 2. 1 i i. 4 2 W M x x. 1 (1) where ...

= Bond laboratory ball work index (kWh/tonne) P. 1 = closing screen size in microns . Gbp = net grams of screen undersize per mill revolution . P = 80% passing size of the product in microns . F = 80% passing size of the feed in microns . Circuit Equipment Configurations – Although the model can be used for a very wide range of